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Powerware PXL

Today's business environment calls for 24x7 uptime and reliability. Customers require solutions to ensure that their investments in equipment and processes are protected from the damaging effects of voltage transient and electrical noise. Surge protection devices are needed to protect sensitive telecommunications, HVAC, and other electrical and electronic equipment. The Powerware PXL series of surge protective devices provides enhanced feature capability for mission-critical applications.

>> Features and Technical Specifications
>> Surge Current Capability and Performance Data
>> Ordering Guide
>> Additional Diagrams

Intelligent Surge Suppression Device with Advanced Monitoring Options

The Powerware PXL offers improved quality and reliability including enhanced monitoring capabilities and a new patent-pending technology — our Thermo-Dynamic Fusing™ system — which provides a safer surge protective device in a smaller package.

Our premium display option offers features not even found in our customers' highest functioning displays. In addition to typical features such as a surge counter, push to test button and phase operating status LEDs, our premium display incorporates a mini power quality meter with surge, sag, swell and outage counters and a voltmeter – all on a compact, 2 x 16 LCD. Even our standard display is loaded with features including an audible alarm, form C contact and phase operating status LEDs.

Surge Protection from the Inside Out

The Powerware PXL is the first surge protective device to utilize our patent-pending Thermo-Dynamic Fusing system to provide both safety and performance. This technology, which uses fuse traces (FT) on each individual metal oxide varistor (MOV), can sustain high surge currents and provide the necessary interruption of high fault currents (kAIC). In addition, a thermal fuse spring (TFS) utilizing a special low temperature solder, is designed to disconnect the MOV before it exceeds a safe temperature during low-level fault current events. Low-level fault currents are most common during temporary over-voltage conditions (TOV) and are the main cause of surge protective device failure (SPD). SPD products that promote fuses with excessive surge current ratings do not provide the proper system coordination. They sacrifice low-level fault protection and do not disconnect during low current fault events. This can result in catastrophic failure (fire) and eventual tripping of the upstream breaker or fuse. With the PXL, you get both safety and system coordination.

Let-through voltage is a key performance measurement for SPDs. The most significant factor affecting let-through voltage is lead length. The PXL's reduced size allows the device to be installed as close as possible to the equipment being protected. By minimizing the lead length, let-through voltage is reduced and performance enhanced. In addition to creating a product that features advanced display capabilities that is smaller and safer, we have continued to use our world-class design methodologies including SurgePlane™ technology.

Powerware 3D SurgePlane Technology

The Powerware SurgePlane is a low impedance surge suppression platform that reduces let-through voltage for all ANSI/IEEE defined surges. Reduced let-through voltage is achieved by lowering the overall system inductance and ensuring the rated surge current is equally diverted to all suppression components. Advanced tuned suppression filtering further enhances performance by providing an additional path for transients. In order to reduce the footprint, our design engineers developed the 3D SurgePlane, which provides the same cross sectional copper area, but utilizes the x-y and z-axes. Saving space while providing the same tried and trusted technology, Eaton is once again thinking outside the box.

  • Lowest possible self-inductance copper plane construction maximizes surface area for shunting high frequency surges
  • Reduced mutual inductance - minimizes the loop area of all modes, resulting in lower let-through voltage
  • Longer life expectancy - diverts surge current equally to all matched MOVs within each phase
  • Matched MOVs with +/- 1-2% maximum continuous operating voltage (MCOV)

Premium Display Option

Our premium display option offers features not even found in our competitor’s highest functioning displays. In addition to typical
features such as a surge counter, push to test button and phase operating status LEDs, our premium display incorporates a mini
power quality meter with surge, sag, swell and outage counters and a voltmeter – all on a compact, 2 x 16 LCD. Even our standard
display is loaded with features including an audible alarm, form C contacts and phase operating status LEDs.

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General Features

  • Independently tested
  • 10-year product warranty
  • ISO9001 Certified Manufacturer
  • Individually fused surge components
  • Highly reliable hybrid MOV/filter system
  • Matched MOV array utilizing balanced 3D SurgePlane™ ensures equal MOV current sharing

Retrofit SPD Features

  • Ideal for mounting to existing distribution equipment or for OEM applications
  • SPD externally mounted to distribution equipment and to be supplied by a 30 amp circuit breaker
  • Standard NEMA 1 / NEMA 3R enclosure
  • #10 - 2AWG Lug

Technical Specifications

  • Agency Listings: UL 1449 Second Edition, UL 1283, CSA 22.2
  • NEMA LS1-1992 Compliance
  • Product Warranty: 10 years
  • Response Time: < 0.5ns
  • Line Frequency: 47 to 65 Hz
  • Line Voltage: +/- 15% nominal
  • Temperature: -40°C to +60°C
  • Relative Humidity: 0 to 95% non-condensing
  • Altitude: 0 to 2,000 m
  • Audible Noise: none
  • Maximum Continuous Operating Voltage (MCOV): Greater than 115% of nominal system operating voltage

Filtering Capabilities

  • EMI/RFI Noise Attenuation: 50dB @ 100kHz
  • Filter Bandwidth: 50kHz to 100MHz
  • Ring Wave Let-through Voltage: < 160V (IEEE Category B3, 208V System, L-N)

Overcurrent Protection

  • Short Circuit Current Rating: 200kAIC
  • Thermo-Dynamic Fusing™ System: Combination of fuse trace and thermal fuse spring
  • Individually fused surge components

Diagnostics and Monitoring

  • Standard: LED phase status indicators; audible alarm; alarm disable/enable; form C contact
  • Premium Display: LED phase status indicators; audible alarm; alarm disable/enable; form C contact; transient counter; push-to-test; PQ meter (volts, sags, swells, and outages) with no date stamp

Enclosure (H x W x D)

  • NEMA 1 / NEMA 3R: 16" x 11" x 4.0"

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Surge Current Capability per phase and per mode (8 x 20μs)

Model Configuration Per Phase (kA) L-G (kA) L-N (kA) N-G (kA)

PXL100

3Φ Wye (4W+G), 1Φ 120/240V, (3W+G) 100 50 50 50
PXL120 3Φ Wye (4W+G), 1Φ 120/240V, (3W+G) 120 60 60 60
PXL160 3Φ Wye (4W+G), 1Φ 120/240V, (3W+G) 160 80 80 80
PXL200 3Φ Wye (4W+G), 1Φ 120/240V, (3W+G) 200 100 100 100
PXL250 3Φ Wye (4W+G), 1Φ 120/240V, (3W+G) 250 125 125 125
PXL300 3Φ Wye (4W+G), 1Φ 120/240V, (3W+G) 300 150 150 150
PXL400 3Φ Wye (4W+G), 1Φ 120/240V, (3W+G) 400 200 200 200
PXL500 3Φ Wye (4W+G), 1Φ 120/240V, (3W+G) 500 250 250 250

Performance Data

UL 1449 Second Edition Suppressed Voltage Rating (SVR)

  Wye System Delta System
Nominal Voltage L-G L-N N-G L-L L-G L-L

ANSI/IEEE Category C3 Combination Wave (20kV, 10kA) 8 x 20μs

120/240V; 208Y/120V; 240V Delta 540 540 612 864 972 936
480Y/277V; 480V Delta 1044 900 936 1512 1764 1620
ANSI/IEEE Category C1 Combination Wave (6kV, 3kA) 8 x 20μs
120/240V; 208Y/120V; 240V Delta 432 468 468 756 756 792
480Y/277V; 480V Delta 720 720 792 1332 1332 1404
UL 1449 2nd Edition (6kV, 500 Amp)
120/240V; 208Y/120V; 240V Delta 400 400 330 700 800 800
480Y/277V; 480V Delta 800 800 800 1500 1500 1500

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Ordering Guide

PXL Ordering Guide

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Additional Diagrams

PXL Diagram

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